- Design and manufacturing of PAUT calibration blocks:
- PAUT inspection of F22.
- PAUT Inspection of Vessels including nozzles
Scope: Design and production of PAUT calibration blocks:
- Design of calibration blocks;
- Coordination of manufacturing activities of calibration blocks;
- Certification of final product.
BCS expertise was requested to conduct PAUT inspection of piping in F22 material, in accordance with a very stringent specification and acceptance criteria.
Initial stage of the project was the design and manufacturing of calibration and demonstration blocks. A total of 14 demonstration blocks in 7 different configurations were welded and EDM (Electrical Discharge Machining) machined in Italy.
These demonstration blocks were used by Chevron ETC department to qualify PAUT & TOFD technicians. After passing the Company qualification, the operators had to undergo an additional project specific practical test on a defective weld. BCS had an outstanding pass rate on these examinations.
Subsequently, each scanning technique for each configuration has been created and validated on the relevant demonstration block.
By the end of the project, more than 1.000 joints were inspected by PAUT & TOFD.
Scope: PAUT Inspection of F22 welds.
- Operators qualification;
- Validation of 12” scanner block in single-sided (pipe-to-fitting) configuration and double-sided (pipe-to-pipe) configuration.
- Onsite phased array inspection activities.
Scope: Phased Array Inspection of F22 spools according to ASME VIII.
- Coordination of calibration blocks drawings and manufacturing;
- Operators qualification;
- Validation of each scanner block configuration in the presence of Chevron representatives. Each block has been validated in single-sided (pipe-to-fitting) configuration and double-sided (pipe-to-pipe) configuration.
- Onsite phased array inspection activities.
MUT inspection on carbon steel and Inconel 626 welds
Scope: Phased Array Inspection of propane tank according to API standard.
- PAUT qualification;
- Level 3 surveillance of NDE activities;
- Level 3 scans and report review.
Scope: Phased Array Inspection of F22 spools according to ASME VIII.
- Coordination of calibration blocks drawings and manufacturing;
- Operators qualification;
- Validation of each scanner block configuration in the presence of Chevron representatives. Each block has been validated in single-sided (pipe-to-fitting) configuration and double-sided (pipe-to-pipe) configuration.
Scope: Phased Array Inspection of Duplex and Inconel material of heat exchangers.
Activities:
- Procedure qualification;
- MUT inspection of heat exchangers.
Scope: PAUT inspection of butt welds according to ISO standards.
Scope: Level 3 support (service provided by partner Company Incp.tech) for AUT and RT
Scope: MUT cross check on structural welds
Client: BUREAU VERITAS
Location: Italy
Scope: Manufacturing of TKY sample for personnel qualification.
Bureau Veritas conducted examination of NDT personnel for a major Italian oil & gas and renewable energy constructor. The end Client requested an integration of the ISO9712 certificate with a T-K-Y examination. The exam had to be conducted on a project specific joint configuration.
Bureau Veritas commissioned the execution of the test specimen to BCS NDT. A K-joint has been welded and sent to BCS facility. The weld has been cut into 4 parts. Flaws have been inserted in various positions in the weld by Electrical Discharge Machining (EDM). Notches have been implanted on the external side of the weld and in the root (inside the branch). Embedded notches and side-drilled holes have been machined at the extremities of the 4 parts, in order to simulate planar and volumetric embedded flaws.
Shell diameter and thickness were 50” x 65mm. Branch size was 30”x 40mm. The main challenge was the manipulation of these heavy and large parts under the EDM machines, and at the same time maintaining a high level of precision.
Location: Italy & Kazakhstan
Scope: AUT inspection of Carbon Steel pipe 22”x19.05mm.
Location: Kazakhstan (Karabatan & Kashagan Field Offshore D-Island)
Scope: PAUT inspection of 30’’ x 15.86mm (AISI 316), 12’’ x 14.27mm (625), 18’’ x 23.8mm (625), 20’’ x 20.62mm (CS), 20’’ x 26.19mm (625).
Location: onshore & offshore KSA
Scope: AUT Inspector: AUT data review.
Location: Seminole Vessel, Congo Offshore
Scope: Provision of AUT personnel, sealine WHP2 to WHP4, 12” x 19.05mm
Location: Italy
Scope: PAUT inspection data analysis.
Location: Micoperi 30 Vessel, Turkey Offshore
Scope: Provision of AUT personnel, sealine 28” x 23,1mm & 26,4mm
Location: Marghera Italy
Scope: PAUT inspection of carbon steel piping.
Location: Baltic Sea
Scope: Design and manufacturing of AUT calibration blocks:
AUT inspection of 48” Carbon Steel Pipeline. Wall Thickness 26.8mm.
Location: KSA
Scope: Radiographic inspectors
Location: Bulgaria, Greece
Scope: Design of AUT & PAUT calibration blocks and provision of AUT personnel:
AUT inspection of 32” Carbon Steel Pipeline. Wall Thickness 11mm, 14.2mm, 16mm, 20mm.
PAUT inspection of 32” Carbon Steel Pipeline. Wall Thickness 11mm, 14.2mm, 16mm, 20mm.
Location: Batam, Indonesia; Vung Tau, Vietnam
Scope: Level 3 support
Location: Johor, Malaysia; Vung Tau, Vietnam
Scope: Level 3 support
Location: Pescara, Italy; Anapa, Russia
Scope: Level 3 support
Location: Aktau, Kazakhstan
Scope: PAUT procedures qualification and inspection of F22 spools
Location: Kazakhstan
Scope: PAUT and MUT inspection installation
